KAYACELON REACT™ Reactive Dye
KAYACELON REACT™ Reactive Dye Advantages:
One-Bath Neutral Dyeing System Saves Time, Money, and Natural Resources
- Shortens and simplifies the dyeing cycle.
- Reduces your chemical usage.
- Conserves valuable water and energy.
- Improves effluent and reduces waste treatment.
- Improves reproducibility and reduces reworks.
- Enhances strength and appearance of fabric.
KAYACELON REACT™ Reactive Dye | Chlorinated Water | Crock Fastness | Perspiration Fastness (Acid) | Wash Fastness 4A | Xenon Light Fastness | Affinity | Solubility 80°C 50°C |
KAYACELON REACT™ | Weak 4 Strong 3-4 | Dry 5 Wet 3-4 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 5 | Light 4 Heavy 4-5 | Low | 70 g/l 100 g/l |
KAYACELON REACT™ | Weak 4-5 Strong 4-5 | Dry 5 Wet 3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 5 | Light 4-5 Heavy 4-5 | Moderate | 70 g/l 20 g/l |
KAYACELON REACT™ | Weak 4-5 Strong 4-5 | Dry 4-5 Wet 3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4-5 | Light 4-5 Heavy 5 | Moderate | 100 g/l 20 g/l |
KAYACELON REACT™ | Weak 4-5 Strong 4 | Dry 5 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 5 | Light 4-5 Heavy 5 | High | 50 g/l 10 g/l |
KAYACELON REACT™ 2.0% | Weak 4-5 Strong 4-5 | Dry 4-5 Wet 3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4-5 | Light 4-5 Heavy 5 | Moderate | 60 g/l 20 g/l |
KAYACELON REACT™ 2.0% | Weak 4-5 Strong 4-5 | Dry 4 Wet 3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4-5 | Light 4-5 Heavy – | Moderate | 100 g/l 60 g/l |
KAYACELON REACT™ 2.0% | Weak 4-5 Strong 4 | Dry 4 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 5 | Light 3-4 Heavy 4 | Moderate | 100 g/l 70 g/l |
KAYACELON REACT™ 2.0% | Weak 4-5 Strong 4 | Dry 4-5 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 3-4 | Light 3-4 Heavy 4 | High | 100 g/l 70 g/l |
KAYACELON REACT™ 2.0% | Weak 4 Strong 3-4 | Dry 4-5 Wet 3-4 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4-5 | Light 4-5 Heavy 4-5 | Low | 100 g/l 70 g/l |
KAYACELON REACT™ 2.0% | Weak 4-5 Strong 4 | Dry 5 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4 | Light 3-4 Heavy 4 | Moderate | 100 g/l 70 g/l |
KAYACELON REACT™ 2.0% | Weak 4 Strong 3-4 | Dry 4 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 4 | Light – Heavy 3-4 | High | 100 g/l 70 g/l |
KAYACELON REACT™ CN-2G 2.0% | Weak 4-5 Strong 3-4 Y | Dry 5 Wet 2-3 | Alteration 4-5 Cotton Stain 5 | Alteration 4-5 Cotton Stain 3-4 | Light 3-4 Heavy 4 | Low | 100 g/l 70 g/l |
Procedure: High Temp Dyeing of 100% Cotton
- Set bath at 110ºF with:
- 1.0g/l Buffer P-7
- 0.5g/l Sequestering Agent (if needed)
- Run 5 minutes.
- Add pre-dissolved KAYACELON REACT™ Dye (dissolve at 180ºF).
- Run 10-minutes.
- Add 1/10 total amount of sodium sulfate.
- Run 10-minutes.
- Add remaining 9/10 of sodium sulfate.
- Check pH (6.5-7.5) and salt concentration.
- Heat to 250ºF at 3-5ºF/minute
- Run 15-20 minutes, depending on the depth of shade.
- Cool to 170ºF. Sample.
- If shade is acceptable, drop bath.
- Fill and heat to 140ºF, run 10-minutes. Drop Bath.
- Fill hot and add:
- Xg/l Scouring Agent
- Heat to 200º, run 10-minutes. Cool and drop bath.
- Fill and heat to 140º, run 10-minutes. Drop Bath.
- Rinse until clear, unload.
Sodium Sulfate Table
Dye (%) | Cotton (g/l) | Rayon (g/l) |
---|---|---|
0.00-0.15 | 10 | 7 |
0.16-0.25 | 15 | 10 |
0.26-0.50 | 20 | 15 |
0.51-0.75 | 30 | 20 |
0.76-1.00 | 40 | 30 |
1.01-1.50 | 50 | 35 |
1.51-2.00 | 60 | 40 |
2.01-2.50 | 70 | 50 |
2.51 or over | 80 | 60 |
If brine or common salt is used, the recommended amount is 70% of the amount illustrated in the table above.
Buffer P-7:
Properties
Appearance: White Powder
Composition: Mixture of Phosphates
pH: 6.5 (1.0 g/l aqueous solution with 40 g/l of Glauber’s salt)
Solubility: Dissolves Easy in Warm Water
Characteristics
- pH of 6.8-7.2 is produced in a dyebath containing Glauber’s salt.
- Especially useful for one-bath dyeing of 100% cotton with KAYACELON REACT™ Dye.
Usage
- Add 1.0g/l to the dyebath for dyeing with KAYACELON REACT™ Reactive Dye.
- Neutralization in advance is required if strong alkali or acid is used for pretreatment.